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Carbon Processing Product List

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Carbon processing

Carbon processing

Parts manufacturing from one piece.

Processing Technologies of Nogata Electric Industry Co., Ltd. - Cutting processes (lathe machining, milling, gundrilling, keyway machining, gear cutting) - Electrical discharge machining (wire cutting, die-sinking EDM, small hole EDM) - Grinding (surface grinding, cylindrical grinding, buffing, aerolapping) - Laser processing (laser cutting) - Water jet processing - Sheet metal processing - Press processing - Argon welding, brazing - Mechanical engraving, laser marking - Surface treatments such as plating, anodizing, blackening, and Raiden - Surface finishing such as buffing, sandblasting, and hairline - Data creation using 3D CAD, creation of machining drawings

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  • Carbon Processing

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[Production Example] Carbon Drone Frame | Reducing UAV Operating Costs

[Production Example] Carbon Drone Frame | Reducing UAV Operating Costs

Adopting lightweight and high-strength carbon to reduce UAV operating costs.

This is a case study on the introduction of carbon (CFRP) into drone frames. [Challenges Before Introduction] ■ There are few vendors capable of producing carbon parts. ■ There are no vendors that can accommodate small orders. [Reasons for Choosing Carbon Lab.jp] ■ Quick response and reasonable pricing. ■ Support for converting to 3D drawings. ■ Ability to process square materials. [Results and Effects After Introduction] ■ Most of the challenges before introduction have been resolved. Other case studies are also introduced in PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are offering free carbon sample parts for those who want to know about processing quality and strength. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • Composite Materials
  • plastic
  • Carbon Processing

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[Production Example] Parts for Micro Mouse made of carbon

[Production Example] Parts for Micro Mouse made of carbon

Adopting lightweight and high rigidity | Manufacturing parts for micro mice

This is an example of introducing carbon into parts for a micromouse. [Challenges Before Introduction] ■ Insufficient strength with other materials, leading to breakage upon impact. [Reasons for Choosing Carbon Lab.jp] ■ Able to request in a familiar format. ■ Quick response speed for estimates. [Results and Effects After Introduction] ■ Satisfied with the strength, with no burrs or dimensional errors. Other examples are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are offering free carbon sample parts for those who want to know about processing quality and strength. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Manufactured a carbon front damper stay.

[Production Example] Manufactured a carbon front damper stay.

Manufacturing carbon front damper stays | Solving strength issues with 3D printers

This is an example of introducing carbon into RC (radio-controlled) car parts. 【Challenges Before Introduction】 ■ There were concerns about strength with 3D printed parts. ■ They were prone to wear during falls. 【Reasons for Choosing Carbon Lab.jp】 ■ Easy to get quotes with quick responses. ■ The quoted prices felt affordable. 【Results and Effects After Introduction】 ■ The strength issues that were a concern have been resolved. Other examples are also introduced in PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are offering free carbon sample parts for those who want to know about processing quality and strength. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Fishing rod and reel seat made with carbon round pipe.

[Production Example] Fishing rod and reel seat made with carbon round pipe.

Fishing rod and reel seat made of carbon round pipe | Solving precision issues

This is a case where the fishing rod and reel seat were made from carbon round pipes. 【Challenges Before Introduction】 ■ Other companies had poor precision, resulting in manual work. 【Reasons for Choosing Carbon Lab.jp】 ■ The quality was high and the precision was good during previous orders. ■ The price was also reasonable. 【Results and Effects After Introduction】 ■ Manual work was eliminated, reducing labor costs. We also introduce many other cases in our PDF materials and official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are giving away free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Manufactured carbon suspension mount

[Production Example] Manufactured carbon suspension mount

Switching from resin to carbon for 3D printing | Manufacturing RC suspension mounts

Thank you for your attention. This is a case study on the introduction of carbon into RC car parts. [Challenges Before Introduction] ■ The strength of 3D printer resin is insufficient. [Reasons for Choosing Carbon Lab.jp] ■ The response was quick and flexible. ■ It can be produced at a low cost if data is created. [Results and Effects After Introduction] ■ High processing accuracy and satisfactory costs. We also introduce many other case studies in our PDF materials and on our official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Stand for Analog Player Made of Carbon

[Production Example] Stand for Analog Player Made of Carbon

A three-dimensional sound image is clearly represented | Stand for analog players made of carbon.

【Challenges Before Introduction】 ■ Lead tape was applied to suppress the unique ringing of glass, but there were doubts about its effectiveness. ■ The reproduced sound also had a subtly unstable sound image. 【Reasons for Choosing Carbon Lab.jp】 ■ Costs were kept lower compared to other companies. ■ The ordering process was simple, and rounded finishing could be easily requested. 【Results and Effects After Introduction】 ■ The three-dimensional sound image, which is the essence of record playback, was clearly manifested. ■ The processing quality of the carbon plates themselves is also high. Other cases are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon plates and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Steering Switch Panel Made of Carbon

[Production Example] Steering Switch Panel Made of Carbon

Steering switch panel made of carbon | Significantly reduced costs compared to off-the-shelf products

Thank you for your attention. This is a case study of introducing carbon into the steering switch panel of a car. 【Challenges Before Introduction】 ■ High processing difficulty and quality issues with DIY 【Reasons for Choosing Carbon Lab.jp】 ■ Courteous staff response ■ Quick estimate response and reasonable pricing ■ Ability to request with CAD data submission 【Results and Effects After Introduction】 ■ Significant cost reduction compared to off-the-shelf products We also introduce many other case studies in our PDF materials and on our official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply via the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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【製作事例】エアソフトガン用のハンドガードをカーボンで製作

【製作事例】エアソフトガン用のハンドガードをカーボンで製作

エアソフトガン用のハンドガード | 他素材では見た目・強度が劣る課題をカーボンで解決

★7/20まで全商品10%OFFキャンペーン開催中 ご覧いただきありがとうございます。 エアーソフトガンのパーツにカーボンを導入した事例です。 【導入前の課題】 ■ とにかくコストがかかる ■ 他素材では見た目・強度が劣る 【カーボンラボ.jpを選んだ理由】 ■ コストが圧倒的な安い ■ 仕上がりのきれいさ 【導入後の成果・効果】 ■ コストも抑えられ品質にも満足 PDF資料や公式サイトでは他の事例も多数紹介しております。 下記のリンクからご覧ください。 https://cfrp-japan.com/case/ また、加工品質や強度を知りたい方向けに 無料カーボンサンプルパーツをプレゼントしています。 カーボン板、丸パイプの2種類用意しております。 下記リンクよりお申し込みください。 https://cfrp-japan.com/contact/present202105/ 事例の全文については、 下記のリンクからご覧ください。

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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Carbon (graphite) processing

Carbon (graphite) processing

It has excellent flexibility and conductivity, and is used in power supply bearings and other applications!

"Carbon (graphite)" has high high-temperature strength and excellent chemical stability, making it suitable for use as electrodes in discharge machining and battery electrodes. The photo shows an example of processing metal carbon, which is carbon infiltrated with copper. Metal carbon excels in sliding properties and conductivity, and is used in applications such as power supply bearings. 【Features】 ■ Wide range of processing from 2mm to 3m in length, and up to 400mm in diameter for round materials ■ From small lots of 1 piece to mass production ■ Machining, deep hole processing, bending, and joining ■ Compatible with various workpieces using the five-axis composite machining center "DMU 65 monoBLOCK" ■ Cutting possible with water jet regardless of material *For more details, please download the PDF or feel free to contact us.

  • Processing Contract
  • Carbon Processing

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[Carbon Processing] Examples of Processing that Achieve Both High Strength and Lightweight: 3 Selections

[Carbon Processing] Examples of Processing that Achieve Both High Strength and Lightweight: 3 Selections

Here are three examples of carbon processing that achieve both high strength and lightweight. We will realize your desired processing while keeping costs down.

<Case 1> Achieving Lightweight and High Strength for Drones Challenges: - Unable to process in-house due to lack of equipment and technology - Tried wood, but it lacked sufficient strength Results: - Became less likely to break even with intense use - High-quality drones could be easily produced <Case 2> Reduction of UAV Operating Costs Challenges: Searching for a carbon processing company to lower UAV operating costs, but no suitable companies were found. Results: Operating costs decreased due to the realization of desired carbon processing. Issues were resolved quickly while keeping prices reasonable. <Case 3> Changing Drum Set Rack from Steel to Carbon Challenges: - Steel is heavy and difficult to transport - Steel/aluminum deforms with use Results: - Issues with weight and deformation were resolved - Resonance was eliminated, improving sound quality For detailed cases, please refer to the links or materials below.

  • Processing Contract
  • Carbon Processing

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[Production Example] Carbon F1 Type RC Parts | Free Sample Giveaway

[Production Example] Carbon F1 Type RC Parts | Free Sample Giveaway

Parts made of carbon to mount a mini servo for F1-type remote control.

This is an example of a part equipped with a mini servo for F1-type remote control, made from carbon (CFRP). 【Challenges Before Introduction】 ■ Could not achieve a clean finish with DIY 【Reasons for Choosing Carbon Lab.jp】 ■ The estimated price was low ■ The ordering process was easy to understand and convenient 【Results and Effects After Introduction】 ■ The parts were completed as expected without any issues in operation We also introduce many other examples in our PDF materials and on our official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are offering free carbon sample parts for those who want to know about processing quality and strength. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the example, please check the link below.

  • Composite Materials
  • plastic
  • Carbon Processing

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[Production Example] Changed from aluminum material to carbon-made RC chassis.

[Production Example] Changed from aluminum material to carbon-made RC chassis.

Change from A6061 aluminum material to carbon | Manufacture original RC chassis

This is an example of introducing carbon into RC car parts. [Challenges Before Introduction] - The existing carbon parts were not to my liking. - I had no way to process carbon myself. - Overseas suppliers lacked credibility. [Reasons for Choosing Carbon Lab.jp] - The speed of the quotation was fast. - Compared to overseas suppliers, there was a sense of trust. [Results and Effects After Introduction] - I was able to produce small lots and was satisfied with the precision. Other examples are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are giving away free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Manufactured a rear damper stay for a radio-controlled buggy.

[Production Example] Manufactured a rear damper stay for a radio-controlled buggy.

Rear damper stay for the radio-controlled buggy made of carbon | Improved rigidity and texture

This is an example of a rear damper stay for a radio-controlled buggy made from carbon (CFRP). 【Challenges Before Implementation】 ■ It was difficult to drill holes accurately in a homemade version. 【Reasons for Choosing Carbon Lab.jp】 ■ I could request the creation of design data. ■ The response was polite and prompt. ■ The price was reasonable. 【Results and Effects After Implementation】 ■ Increased rigidity and improved texture. Other examples are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the example, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Made a loop with carbon plate | Free samples available

[Production Example] Made a loop with carbon plate | Free samples available

Manufacture the collar ring for attaching the ceremonial robe collar using carbon plates | Switching from plastic

This is a case where a carbon plate was used to manufacture a ring for attaching the robe's collar. [Challenges Before Introduction] ■ The plastic version did not have a good texture. ■ We were looking for something that could be prepared at a low cost. [Reasons for Choosing Carbon Lab.jp] ■ They responded clearly to our detailed requests. [Results and Effects After Introduction] ■ We were able to solve our issues and are satisfied. Other cases are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon plates and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case, please check the link below.

  • Composite Materials
  • plastic
  • Processing Contract
  • Carbon Processing

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[Production Example] Manufactured carbon parts for sumo robots.

[Production Example] Manufactured carbon parts for sumo robots.

Manufacturing carbon parts for sumo robots that require weight reduction and strength.

This is an example of introducing carbon (CFRP) into parts for sumo robot competitions. 【Challenges Before Introduction】 ■ Heavy weight and insufficient strength with other materials ■ Other vendors do not accommodate individual requests 【Reasons for Choosing Carbon Lab.jp】 ■ Quick response from staff and fast delivery times ■ Ability to request design data creation 【Results and Effects After Introduction】 ■ Successful weight reduction and strength enhancement Other examples are also introduced in PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Carbon Used in Reproduced RC Parts

[Production Example] Carbon Used in Reproduced RC Parts

Carbon used in replica radio control parts | Can be manufactured at a lower cost than aluminum.

Thank you for your attention. This is a case study on the introduction of carbon into RC car parts. 【Challenges Before Introduction】 ■ DIY efforts were costly and lacked precision. 【Reasons for Choosing Carbon Lab.jp】 ■ Can be produced at a low cost. ■ Quick estimates and courteous staff response. 【Results and Effects After Introduction】 ■ Increased the strength of the reissued RC cars. We also introduce many other case studies in our PDF materials and on our official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Carbon Used in Steering Wheel

[Production Example] Carbon Used in Steering Wheel

Manufacturing a steering wheel for student formula vehicles | Contributes to weight reduction and improved operability.

Thank you for your attention. This is an example of a team that participated in the All Japan Student Formula Competition, which adopted carbon (CFRP) for the vehicle's steering wheel. [Challenges Before Implementation] - The weight was heavy, posing a challenge for weight reduction. - The grip area was difficult to hold, resulting in poor operability. [Reasons for Choosing Carbon Lab.jp] - It was used by previous team members. [Results and Effects After Implementation] - Achieved significant weight reduction while maintaining sufficient rigidity. - Improved operability. Other examples are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are offering free carbon sample parts for those who want to know about processing quality and strength. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Manufacturing Industrial Robot Parts

[Production Example] Manufacturing Industrial Robot Parts

Manufacturing industrial robot parts with carbon | Achieving lightweight while maintaining strength

【Challenges Before Implementation】 ■ While strength was necessary, there was a need to keep the overall weight of the robot low. ■ The existing suppliers did not handle carbon materials. 【Reasons for Choosing Carbon Lab.jp】 ■ Simple estimates based on 3D models only. ■ Speed of response. ■ Low cost. 【Results and Effects After Implementation】 ■ Good quality leading to weight reduction. We also introduce many other cases in our PDF materials and official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are offering free carbon sample parts for those who want to know about processing quality and strength. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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Related Categories of Carbon Processing

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