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Carbon Processing Product List

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Carbon processing

Parts manufacturing from one piece.

Processing Technologies of Nogata Electric Industry Co., Ltd. - Cutting processes (lathe machining, milling, gundrilling, keyway machining, gear cutting) - Electrical discharge machining (wire cutting, die-sinking EDM, small hole EDM) - Grinding (surface grinding, cylindrical grinding, buffing, aerolapping) - Laser processing (laser cutting) - Water jet processing - Sheet metal processing - Press processing - Argon welding, brazing - Mechanical engraving, laser marking - Surface treatments such as plating, anodizing, blackening, and Raiden - Surface finishing such as buffing, sandblasting, and hairline - Data creation using 3D CAD, creation of machining drawings

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  • Carbon Processing

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[Production Example] Introduction of Carbon Shaft to Guitar Neck

Significantly enhanced product strength with a corner shaft! Reduces warping and twisting of the guitar neck.

This is a case study on the introduction of carbon angle shafts (CFRP) into guitar and bass necks. [Challenges Before Introduction] ■ Guitar necks are easily affected by the environment and prone to warping. [Reasons for Choosing Carbon Lab.jp] ■ They found the size we were looking for. ■ They engaged seriously compared to other vendors. [Results and Effects After Introduction] ■ Reduced warping and twisting of the product, leading to stabilization. ■ Increased product strength compared to other companies' products. We also introduce many other case studies in our PDF materials and on our official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please refer to the link below.

  • Composite Materials
  • plastic
  • Carbon Processing

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[Production Example] Carbon Drone Frame | Reduced Frequency of Damage

Successfully reduced costs by manufacturing racing drone parts with high damage rates.

This is an example of introducing carbon (CFRP) into a drone frame. [Challenges Before Introduction] ■ Parts were frequently breaking, leading to high costs. [Reasons for Choosing Carbon Lab.jp] ■ It is a Japanese company, so I could trust them with the outsourcing. ■ The quoted price was low. ■ Quick response and part creation. [Results and Effects After Introduction] ■ All previous challenges have been resolved. ■ The quality is high and less prone to breakage. Other examples are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are offering free carbon sample parts for those who want to know about processing quality and strength. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • Composite Materials
  • plastic
  • Carbon Processing

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[Production Example] Manufacturing RC Parts with Carbon | Ensuring Rigidity

Manufacturing RC parts with carbon to ensure rigidity.

This is an example of introducing carbon into the parts of a radio-controlled car (RC). 【Challenges Before Introduction】 ■ Rigidity cannot be ensured with 3D printer resin materials. 【Reasons for Choosing Carbon Lab.jp】 ■ Free estimates can be obtained as many times as needed. ■ Quick response to estimates. 【Results and Effects After Introduction】 ■ Very satisfied and considering the next project. Other examples are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Aircraft parts for the Birdman Contest made from carbon.

Parts for the Birdman Contest aircraft made of carbon | Affordable price and immediate decision

This is a case of introducing carbon sheets (CFRP) for airplane parts used in the Birdman Contest. 【Challenges Before Introduction】 ■ Carbon materials are expensive ■ The workability of the material is poor, making it hard to handle 【Reasons for Choosing Carbon Lab.jp】 ■ The speed of the estimate was fast ■ The estimated price was cheaper compared to other vendors 【Results and Effects After Introduction】 ■ The precision was much better than processing it ourselves Other cases are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Manufactured a carbon front damper stay.

Manufacturing carbon front damper stays | Solving strength issues with 3D printers

This is an example of introducing carbon into RC (radio-controlled) car parts. 【Challenges Before Introduction】 ■ There were concerns about strength with 3D printed parts. ■ They were prone to wear during falls. 【Reasons for Choosing Carbon Lab.jp】 ■ Easy to get quotes with quick responses. ■ The quoted prices felt affordable. 【Results and Effects After Introduction】 ■ The strength issues that were a concern have been resolved. Other examples are also introduced in PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are offering free carbon sample parts for those who want to know about processing quality and strength. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Manufactured suspension arms for RC cars.

Manufacturing suspension arms for RC cars | Solving the issue of interference with other parts in the genuine product.

This is an example of a suspension arm for an RC car made from carbon (CFRP). 【Challenges Before Implementation】 ■ The genuine parts interfere with other components. ■ FRP materials lack strength. 【Reasons for Choosing Carbon Lab.jp】 ■ The price is satisfactory, and the response speed is quick. ■ Carbon Lab has previous experience in manufacturing RC car parts. 【Results and Effects After Implementation】 ■ Parts with dimensions almost identical to the genuine ones were created. ■ There are no quality issues at all. Other examples are also introduced in PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Manufacturing a suspension member for remote-controlled cars using carbon.

Manufacturing RC suspension members | Expanding customization options with carbon processing

This is an example of introducing carbon into RC (radio-controlled) car parts. [Challenges Before Introduction] ■ Unable to find a carbon supplier that can process small quantities. [Reasons for Choosing Carbon Lab.jp] ■ Quick response and low prices. ■ Careful handling, which made it easy to use with peace of mind. [Results and Effects After Introduction] ■ Processing accuracy improved compared to self-made parts. ■ High-precision parts were created at a low cost. Other examples are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the example, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Made a mud flap for automobiles using carbon.

Manufacturing automotive mud flaps in carbon | Can be produced in small quantities at low cost.

Thank you for your attention. This is a case study of mud flaps for automobiles made from carbon (CFRP). [Challenges Before Implementation] ■ There were no services available for small lot orders. [Reasons for Choosing Carbon Lab.jp] ■ Can be produced from small lots at low cost. ■ A wide variety of board thicknesses available. [Results and Effects After Implementation] ■ The quality is good, and I would like to reorder. We also introduce many other case studies in our PDF materials and on our official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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Carbon (graphite) processing

It has excellent flexibility and conductivity, and is used in power supply bearings and other applications!

"Carbon (graphite)" has high high-temperature strength and excellent chemical stability, making it suitable for use as electrodes in discharge machining and battery electrodes. The photo shows an example of processing metal carbon, which is carbon infiltrated with copper. Metal carbon excels in sliding properties and conductivity, and is used in applications such as power supply bearings. 【Features】 ■ Wide range of processing from 2mm to 3m in length, and up to 400mm in diameter for round materials ■ From small lots of 1 piece to mass production ■ Machining, deep hole processing, bending, and joining ■ Compatible with various workpieces using the five-axis composite machining center "DMU 65 monoBLOCK" ■ Cutting possible with water jet regardless of material *For more details, please download the PDF or feel free to contact us.

  • Processing Contract
  • Carbon Processing

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[Production Example] Carbon RC Parts | Free Sample Parts Giveaway

Improve quality and reduce costs by changing 3D printed parts to carbon.

This is an example of introducing carbon into RC (radio-controlled) car parts. [Challenges Before Introduction] - I didn't know any carbon suppliers who could handle small quantity parts. - Carbon suppliers seemed to have a high barrier to entry. [Reasons for Choosing Carbon Lab.jp] - I felt that the barrier to entry was very low after looking at the site. - I could easily request a quote using STEP data. [Results and Effects After Introduction] - We were able to produce high-quality customized parts. - By switching parts from 3D printing to carbon, we reduced costs. Other examples are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are offering free carbon sample parts for those who want to know about processing quality and strength. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • Composite Materials
  • plastic
  • Carbon Processing

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[Production Example] Parts for Airsoft Guns Made from Carbon Pipes

Manufacturing external parts for toy guns and airsoft guns using carbon pipes.

This is an example of introducing carbon into airsoft gun parts. We also offer free sample parts. Please feel free to contact us. 【Challenges Before Introduction】 ■ The accuracy of my own processing was poor. ■ Even with dedicated jigs, burrs would appear. 【Reasons for Choosing Carbon Lab.jp】 ■ I was able to request production by submitting data created with 3D modeling software. ■ The estimates were quick. 【Results and Effects After Introduction】 ■ The finish of the end faces is beautiful, and I am satisfied. ■ There was no variation, and assembly was not an issue. We also introduce many other examples in our PDF materials and on our official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are giving away free carbon sample parts for those who want to know about processing quality and strength. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • Composite Materials
  • plastic
  • Carbon Processing

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[Carbon Processing] Examples of Processing that Achieve Both High Strength and Lightweight: 3 Selections

Here are three examples of carbon processing that achieve both high strength and lightweight. We will realize your desired processing while keeping costs down.

<Case 1> Achieving Lightweight and High Strength for Drones Challenges: - Unable to process in-house due to lack of equipment and technology - Tried wood, but it lacked sufficient strength Results: - Became less likely to break even with intense use - High-quality drones could be easily produced <Case 2> Reduction of UAV Operating Costs Challenges: Searching for a carbon processing company to lower UAV operating costs, but no suitable companies were found. Results: Operating costs decreased due to the realization of desired carbon processing. Issues were resolved quickly while keeping prices reasonable. <Case 3> Changing Drum Set Rack from Steel to Carbon Challenges: - Steel is heavy and difficult to transport - Steel/aluminum deforms with use Results: - Issues with weight and deformation were resolved - Resonance was eliminated, improving sound quality For detailed cases, please refer to the links or materials below.

  • Processing Contract
  • Carbon Processing

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[Production Example] Carbon F1 Type RC Parts | Free Sample Giveaway

Parts made of carbon to mount a mini servo for F1-type remote control.

This is an example of a part equipped with a mini servo for F1-type remote control, made from carbon (CFRP). 【Challenges Before Introduction】 ■ Could not achieve a clean finish with DIY 【Reasons for Choosing Carbon Lab.jp】 ■ The estimated price was low ■ The ordering process was easy to understand and convenient 【Results and Effects After Introduction】 ■ The parts were completed as expected without any issues in operation We also introduce many other examples in our PDF materials and on our official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are offering free carbon sample parts for those who want to know about processing quality and strength. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the example, please check the link below.

  • Composite Materials
  • plastic
  • Carbon Processing

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[Production Example] Motorcycle Stabilizer Made of Carbon (CFRP)

Carbon-made motorcycle stabilizer | Strong, lightweight, and corrosion-resistant

This is a case of introducing carbon plates (CFRP) for motorcycle stabilizers. 【Challenges Before Introduction】 ■ The material known as dry carbon is difficult to obtain locally. ■ There is no know-how regarding processing. 【Reasons for Choosing Carbon Lab.jp】 ■ I did not know any other companies from which to obtain quotes. 【Results and Effects After Introduction】 ■ The outcome was sufficiently satisfactory. Other cases are also introduced in PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon plates and round pipes. Please apply via the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Manufactured a rear damper stay for a radio-controlled buggy.

Rear damper stay for the radio-controlled buggy made of carbon | Improved rigidity and texture

This is an example of a rear damper stay for a radio-controlled buggy made from carbon (CFRP). 【Challenges Before Implementation】 ■ It was difficult to drill holes accurately in a homemade version. 【Reasons for Choosing Carbon Lab.jp】 ■ I could request the creation of design data. ■ The response was polite and prompt. ■ The price was reasonable. 【Results and Effects After Implementation】 ■ Increased rigidity and improved texture. Other examples are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the example, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Carbon RC Parts | Free Sample Parts Giveaway

The aluminum does not provide strength and causes distortion | Manufacturing a damper stay for radio-controlled cars.

This is an example of introducing carbon into RC car parts. [Challenges Before Introduction] - Custom aluminum plate processing does not achieve the precision of machining. - Aluminum does not provide sufficient strength and leads to distortion. [Reasons for Choosing Carbon Lab.jp] - I was looking for a company that could manufacture from a single piece. - They provided careful support, making the ordering process smooth. [Results and Effects After Introduction] - The precision is perfect, and I am considering reordering. Other examples are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Manufactured carbon parts for sumo robots.

Manufacturing carbon parts for sumo robots that require weight reduction and strength.

This is an example of introducing carbon (CFRP) into parts for sumo robot competitions. 【Challenges Before Introduction】 ■ Heavy weight and insufficient strength with other materials ■ Other vendors do not accommodate individual requests 【Reasons for Choosing Carbon Lab.jp】 ■ Quick response from staff and fast delivery times ■ Ability to request design data creation 【Results and Effects After Introduction】 ■ Successful weight reduction and strength enhancement Other examples are also introduced in PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Parts for Mars Exploration Rover Made with Carbon

Antenna pole for Mars exploration rover made of carbon | Contributes to weight reduction and improved operability.

Thank you for your attention. This is a case study of an antenna pole made of carbon (CFRP) for a Mars exploration rover. [Challenges Before Implementation] - The rover needed to have the strength to traverse uneven terrain. - There were weight restrictions, necessitating weight reduction. [Reasons for Choosing Carbon Lab.jp] - The speed of estimates and processing accuracy received good evaluations from acquaintances. [Results and Effects After Implementation] - Weight was reduced, maneuverability improved, and transportation burdens were alleviated. - It was able to be fixed without interfering with the parts that had been prepared in advance. We also introduce many other case studies on our PDF materials and official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Manufacturing Industrial Robot Parts

Manufacturing industrial robot parts with carbon | Achieving lightweight while maintaining strength

【Challenges Before Implementation】 ■ While strength was necessary, there was a need to keep the overall weight of the robot low. ■ The existing suppliers did not handle carbon materials. 【Reasons for Choosing Carbon Lab.jp】 ■ Simple estimates based on 3D models only. ■ Speed of response. ■ Low cost. 【Results and Effects After Implementation】 ■ Good quality leading to weight reduction. We also introduce many other cases in our PDF materials and official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are offering free carbon sample parts for those who want to know about processing quality and strength. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Robot skeleton made of carbon

Robot skeleton made of carbon | Replacing aluminum to achieve weight reduction

【Challenges Before Introduction】 ■ Wanted to reduce the weight of the robot while maintaining strength ■ Did not have the technology for high-precision processing 【Reasons for Choosing Carbon Lab.jp】 ■ Quick estimates and immediate price information ■ High precision and recommended by others 【Results and Effects After Introduction】 ■ Successfully reduced weight while maintaining strength ■ No burrs, and a pleasant tactile feel We also introduce many other cases in our PDF materials and official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.

  • plastic
  • Composite Materials
  • Processing Contract
  • Carbon Processing

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[Production Example] Carbon body mount for RC car.

Does not break even if it crashes | Carbon body mount for RC cars manufactured

★10% OFF campaign on all products until July 20th Thank you for your interest. This is a case study of introducing carbon into RC car parts. 【Challenges Before Introduction】 ■ Poor appearance when cut by hand ■ The design of the genuine parts is not appealing 【Reasons for Choosing Carbon Lab.jp】 ■ Fast response speed ■ Competitive pricing for estimates ■ Ability to order small lots even as an individual 【Results and Effects After Introduction】 ■ No damage even after crashes We have many other case studies available in our PDF materials and on our official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are offering free carbon sample parts for those interested in knowing about processing quality and strength. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full case study, please visit the link below.

  • Composite Materials
  • plastic
  • Processing Contract
  • Carbon Processing

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[Production Example] Top plate for keyboard made with silver carbon.

Manufactured a top plate for a custom keyboard that balances thinness and strength using silver carbon.

This is an example of parts for a custom keyboard made from silver carbon (GFRP). [Challenges Before Introduction] - Acrylic parts were too soft and often came off. - There were issues with dust management during home processing. [Reasons for Choosing Carbon Lab.jp] - They had a proven track record in custom keyboard-related development. - The design rules were easy to understand. [Results and Effects After Introduction] - Resolved issues of warping and detachment with high dimensional accuracy. Other examples are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the example, please check the link below.

  • Composite Materials
  • plastic
  • Processing Contract
  • Carbon Processing

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[Production Example] Introduction of Carbon to Recumbent Trike

Complex and small shapes that are impossible with aluminum can be realized with carbon! Introduction to recumbent trikes.

This is an example of introducing carbon (CFRP) into a recumbent trike. 【Challenges Before Introduction】 ■ High costs associated with aluminum materials, including post-processing ■ Limitations in shape when using other materials ■ Difficulty in creating drawings using the triangular method for processing requests ■ Increased weight leading to reduced maneuverability 【Reasons for Choosing Carbon Lab.jp】 ■ Quick response for estimates and courteous staff ■ Satisfactory pricing 【Results and Effects After Introduction】 ■ Reduced processing costs compared to aluminum materials ■ Easier as formal drawings using the triangular method are not needed ■ Vehicle weight has been reduced to nearly half compared to aluminum Many other examples are also introduced in the materials and on the official website. https://cfrp-japan.com/case/ Additionally, free carbon sample parts are offered for those who want to know about processing quality and strength. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please refer to the link below.

  • Composite Materials
  • plastic
  • Carbon Processing

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Related Categories of Carbon Processing